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Principle of Industrial Embroidery
Ever wondered how the logos on your cap, jacket and other clothes are so refined and flawless? There are a series of steps followed before the logo is on the apparel that you wear.
First and foremost, one has to come up with the design. This is generally in the form of a company sign with or without a company motto. This settled, it is fed into the computer by various input devices, a scanner being one of the examples. The file is transformed into vector graphics as the resolution stays the same even on magnification. Once the vector graphics have been made, the pattern is entered into the punch program. The puncher is a very important step in the
embroidery program
as this is where the quality of the embroidery is determined. With many variable-limiting factors such as stick distance, density, pattern etc, the quality can be varied from good to bad. Even the type of cloth matters, so it’s different in case of a pull over than a cap.
Once the
embroidery program
is complete, this is conveyed to the machine. Even here, there are many factors which decide the quality of the output. Generally, a machine has about needles from 6 to 18 in number. In bigger machines, one can do about 24 different embroidery designs thereby cutting production costs, which is reflected in the product price.
With so much advancement in the field of
embroidery
, it is a benefit for the consumers as it increases the production efficiency and makes such merchandise more easily available.
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